CBC/Radio-Canada
Montréal, Québec, Canada

Caesars Palace Colosseum Theatre
Las Vegas, Nevada, USA

WYG-it 2
Cast Group, www.castgroupinc.com


Automated Mole Puppet
Walt Disney Theatrical Productions - NY

"The Lion King" – Cheetah Touring Company

Automated Electrode Plate Welder

Astris Golf Cart
Astris Energi, Mississauga, Ontario, Canada
www.astrisfuelcell.com






CBC/RADIO-CANADA
Montréal, Québec, Canada

MECHANICAL EQUIPMENT

37 lineset hoists
16 with a 1200 lb lifting capacity
7 with a 750 lb lifting capacity
14 with a 500 lb lifting capacity
Maximum speed of 36 inches per second
Maximum acceleration of 36 inches per second squared

CONTROL EQUIPMENT
1 x main Raynok Operator Control Station
2 x 19" TFT flat screen monitors
System printer
1 x redundant backup Raynok Operator Control Station
2 x 19" TFT flat screen monitors
Maximum acceleration of 36 inches per second squared
2 x Raynok Mini Console
10 x Raynok S – 400 Motion Controllers
SERVICES PROVIDED:
Niscon Inc. was contracted by Gala Theatrical Equipment of Montréal, Canada to provide the complete front-end control system. As our first venture together Niscon Inc. and Gala developed a strong working relationship based on a team atmosphere. Existing machinery and controls were removed and replaced with new equipment built with the latest industrial automation technology. Niscon Inc. provided all the control equipment including the motor drive cabinets. CBC/Radio-Canada is our nations pride in the broadcasting industry, producing news and entertainment in both official languages and Studio 42 – Montréal is one of the busiest French language television studios in all of Canada. Henceforth, Niscon Inc. supplied the Raynok Motion Control system with Raynok software and all documentation in both French and English.
 
 
CBC/Radio-Canada, Studio 42 Montréal

"The control software designed by Niscon for the staging battens system located in our studio 42 is very reliable and permit a more efficient operation of our system with great conviviality"

Stéphane Désautels
Directeur de site
Production TV - Générale
 
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CAESARS PALACE COLOSSEUM THEATRE
Las Vegas, Nevada, USA

MECHANICAL EQUIPMENT

52 lineset hoists
48 with a 3000 lb lifting capacity
4 with a 2000 lb lifting capacity
Maximum speed of 60 inches per second
Maximum acceleration of 60 inches per second squared

CONTROL EQUIPMENT
1 x Raynok Operator Control Station
Redundant backup computer with full tracking
4 x 19" TFT flat screen monitors
System printer
Raynok Mini Console
1 x Raynok Runabout
13 x Raynok S – 400 Motion Controllers
SERVICES PROVIDED:
Niscon Inc. was contracted by Gala Theatrical Equipment of Montréal, Canada to provide the complete front-end control system.

Through co-operation and the sharing of a common goal to exceed the expectations of the end user, Niscon Inc. and Gala created a seamless integration of the Raynok system with the mechanical and control equipment Gala provided. Niscon Inc. provided the schematics and expertise to connect the Raynok hardware to the motor drives. Gala provided the expertise for the mechanical and circuit designs of the motor drive cabinets and project management.
 
 
Caesars Palace Colosseum Theatre

Hello Joe,

I just wanted to send you a note to tell you how pleased I am with RAYNOK. The whole system is so user-friendly it is obvious that a lot of thought has gone into the layout of the information display. The information is displayed in a logical and effective manner, that makes the creation of cues and the execution of manual moves very easy and safe. I also like the fact that I can customize the display to suit my specific needs. I've seen other interfaces and the efficiency and stability of RAYNOK far exceeds the competition. Last but not least, I would like to thank you for your attention to service. I know without a doubt that if I ever have a problem or a question concerning RAYNOK, I'll get personalized assistance in a timely manner. I wish the best for NISCON, Inc. Congratulations on a superior product!

Sincerely,
Timothy Sloane
Lead Automation Operator
A New Day, Caesars Palace, Las Vegas
 
Cabinet construction by
Gala Theatrical Equipment, a division of PACO Corp
 
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WYG-IT 2
Cast Group, www.castgroupinc.com

PRODUCT DESCRIPTION

DMX to USB interface device
Two DMX input ports
Two DMX through ports
One USB com port
One serial com port
One MIDI com port

"When looking at partnering on a project of this nature, Cast Group was very careful about who would be chosen to work with them.

Niscon proved to be the right choice, they were not only on time and budget, but were also very professional and communicative with us, bringing lots of good ideas to the table.

If another project like this were to come along, Cast would involve Niscon again and we would strongly recommend them to anyone else seeking similar services."

- Gil Densham
President
CAST Group
SERVICES PROVIDED:
Niscon Inc. was contracted, by CAST Group, to design, program and manufacture a USB to DMX interface device to enhance the ability of their main software product WYSIWYG, to gather the DMX data from lighting systems. The WYG-it 2, as it came to be known, was a turnkey project for Niscon Inc. requiring us to design and build the electronic hardware, mechanical packaging and the software.

The product was required to incorporate DMX through ports so as to allow the WYSIWYG software to "watch" the data go by during use. Cast Group is an industry leading developer of pre-visualization software for the display lighting effects and "stage looks" used in Entertainment and Architectural lighting. Being an industry leader Cast Group markets their products worldwide and therefore Niscon Inc. had to ensure that WYG-it 2 would meet or exceed the demands of the world’s product regulating bodies. The WYG-it 2 has exceeded the requirements of those governing bodies to proudly bear the marks of CE and the FCC. Marketing, sales and support are handled by ETC and Cast Group.
 
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AUTOMATED MOLE PUPPET
Walt Disney Theatrical Productions - NY

"The Lion King" – Cheetah Touring Company

PRODUCT DESCRIPTION

Mechanical device embedded in the stage floor that brings the mole puppet into the scene
The mole rises from its hole, turn its head, talks, laughs and returns to its hole
A soundtrack accompanies the movement and sets the timing for the programming of the movement
Puppet manufactured by our friends at Paragon Props www.paragonprops.com
Mechanical effect designed by Benchmark Robotics
SERVICES PROVIDED:
Niscon Inc. was contracted by Walt Disney Theatrical Productions to build and control the mechanical equipment necessary to bring the mole puppet out of his hole in the stage floor to perform his scene.

The challenge was to build the device while maintaining the size restrictions controlled by the cavity in the stage floor and perform as if a live puppeteer was doing the operation. To achieve the end goal Niscon Inc. combined forces with Benchmark Robotics to conceive and realize the machinery. Once the mechanical design was past the concept stage, Niscon Inc. introduced a PLC controller to take care of the action. Control signals are sent from the main show automation system to trigger a 35 second sequence of events that has the mole pop up out of the hole; turn his head to look at other characters; speak synchronized to a sound track; laugh and return to his hole.
 
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AUTOMATED ELECTRODE PLATE WELDER
Astris Energi, Mississauga, Ontario, Canada
www.astrisfuelcell.com

SERVICES PROVIDED:

Astris Energi is a world leader in alkaline fuel cell technology. Astris is in the business of creating technology for the production of clean energy. Niscon Inc. brings to Astris our expertise in producing electronic equipment to both control and test their technology. It is our pleasure to be a part of the Astris team as they make their journey to realizing their goal.

In the spirit of the pioneer, Astris engineers developed a new tool to weld together the electrode plates for the latest version of their alkaline fuel cell generator. Niscon Inc. was contracted to design, manufacture and install the control system. This welder allows Astris to increase their efficiency in producing the electrode plates for the fuel cells. The mechanical design of the welder was conceived by the engineers at Astris and manufactured by Pero of Mississauga, Ontario.

For our part we installed an OMRON PLC to control two stepper motors that were employed to move the weld head around the table. The PLC controls the entire process in stages. An operator must confirm, through a sequence of button presses, that each stage of the process has been completed properly. The operator is required to pay close attention to the process so as to reduce the possibility of a damaged or wasted plate.

The challenging part of designing this control system was the research and development of the weld process. Niscon Inc. dedicated a control programmer to the project who worked directly with the Astris engineers to create the weld pattern. Welds had to be perfectly spaced 8mm apart and be laid out in a pattern that reduced the possibility of warping. The control system also had to be adaptable so as to allow for repositioning of the datum and the introduction of new electrode plate designs without the need for reprogramming.
 
 
When we needed to develop a control system for an Automatic Resistive Welder for Fuel Cell Electrodes, NISCON quote caught my attention. Not only was the "price right", but also it was the most professional and thorough quote, containing several suggestions for additional functionality, showing a very good grasp of a problem.

Awarding a contract to NISCON proved to be entirely pleasant experience. The job was done on time, within the budget and the resulting machine exceeded the specified functionality. A Control panel was laid out logically, providing uncomplicated operation. Material and parts were the top quality and wiring and assembly was done very neatly.

Programming of a PLC was an interactive affair since we had to develop the process. It was handled by NISCON again in a very professional way and in the end resulted in the flawlessly running machine.

Because the welder is a part of a Fuel Cell development program, a lot of flexibility was build into the Control system to allow for future modifications.

The documentation is clear and concise; the manual is a pleasure to use.

Congratulation guys, WELL DONE.

Josef V. Soltys
ASTRIS ENERGI INC.
 
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ASTRIS GOLF CART
Astris Energi, Mississauga, Ontario, Canada
www.astrisfuelcell.com

SERVICES PROVIDED:

Astris Energi is a world leader in alkaline fuel cell technology. Astris is in the business of creating technology for the production of clean energy. The pursuit of this goal has led to the development of the Astris E6 Fuel Cell Generator.

To prove the marketability of the E6 Fuel Cell Generator, Astris Energi embarked on the Golf Car project in October 2000. Niscon Inc. was contracted by Astris to design, program and build a control system to perform all monitoring, supervisory and control functions, including analog data acquisition and speed control of air and KOH pumps, automatically. LCD interface panel displays important data for at-a-glance monitoring by the operator or driver of the Golf Car.

For more intricate monitoring or fine-tuning of the E6 Generator¹s operation, Niscon Inc. designed and built a Windows based application. The user-friendly custom interface gives the operator the ability to monitor all process variables over an Ethernet network. This feature greatly improved the efficiency of the R&D phase by allowing on-the-fly modifications to operating parameters and fault trip points. Initial exploration to define the boundaries of these parameters and trip points required Niscon Inc. to work very closely with the Astris engineers. During this time the software progressed through several revisions until we had molded it into a tool capable of harnessing the power of the E6 Generator.

The Golf Car project spanned a period of six months, concluding with its inaugural tour on the fairways of a Mississauga, Ontario Golf Course in March 2001. Niscon Inc. is very proud to be a part of such a significant project. We wish Astris Energi Inc. well in their quest to engineer a clean energy source solution.
 
 
"Peter Sinkner, one of the principals of Niscon Inc., has been doing electronics design for Astris since the mid 90's. The work was always meticulously precise and on time, sometimes on tough timelines. For several years now, we've subcontracted all our electronics - design, prototyping and manufacture - to NISCON. From fine laboratory instruments to automated machinery and control systems, NISCON plays an important supporting role in our work, and allows our engineering team to concentrate on the core of our fuel cell business which lies in electrochemistry, chemical and mechanical engineering. The results are good and headaches are minimal."

Jiri K. Nor
President
ASTRIS ENERGI INC.
 
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